For DIYers, welding process can be fun, and it can be more fun when you do it with a TIG welder. Apart from this, one more thing makes your work extremely enjoyable, and that is when you know Tig welding settings.
When you’ve recently been involved in TIG welding, you’re definitely aware that it’s a difficult method to understand. It is, however, rewarding, and once you get a grasp of it, you’ll be producing stunning metal workpieces without any time.
You’ll therefore need to learn how to set up a TIG welder as part of studying the TIG welding technique. Well, there is a bundle of information available on the internet, but we have made you his article in a manner in which you can quickly have a grasp on tig welding setup.
The question of how to set up a TIG welder gets a speedy answer when you have all the necessary and required things. A successful tig setup made of a few basic components that are normally included in the package when you buy it.
A power supply, a cooling system, a gas filter, shielding gas, controllers, a remote control, and work clamps and cables are all needed. Extra gas and coolant lines, as well as the requisite patch cables, are also be needed.
Steps or elements for setting up a TIG welder
The first move for many TIG welders is to attach the torch. An adapter should be included in the package if you’re using an air-cooled torch. Attach the torch to the machine’s front. Link your gas outline, the coolant in line, and the coolant line out after that.
Some versions can enable you to connect the torch directly to the gas valve. When you have connected your torch, you can move on to the next six stages of welding machine setup.
1. Connection of remote control
You will surely get a foot pedal with your TIG welder. You will have to plug that in. Instead, some types/models of TIG welders have very easy control. After you have attached the remote control, make sure it’s in a spot that you will feel secure while operating. To see where a normal location for the remote control could be, keep the torch over a supposed job task.
2. Work clamp connection
During TIG welding, you should really get a ground clamp attached to your machine. Depending on what you’re working on, make sure you have enough space to put the clamp on your workbench or at another end of the project.
This step of how to set up a Tig torch is dependent on the type of metal you are going to weld. Set the front panel on AC if you are going to use your welder on aluminum. For steel or stainless alloy DC setting would be the best. A few welders may show up with a stick alternative as well. There are two DC choices to choose from DCEN and DCEP. Stick welding necessitates the use of the DCEP system set.
4. Tungsten preparation
Before tungsten can use them for welding, most tungsten elements must be formed. Yours would need to be ground to a limit. Often grind in the long direction, with your point being about 2.5 times the element’s diameter. A 200-grit or finer grinding wheel can also help you produce a higher-quality weld. The point must be smooth rather than sharp, and the grinding wheel shouldn’t be used anything else.
5. Assembling torch
In this step, you have first to loosen the back cap on your torch. Afterward, remove the standard tungsten (if available), then the nozzle and copper collet. Tighten up the collet and its body back into the torch. Then nozzle should be placed back into the torch.
This enables you to insert the tungsten you’ve formed into the collet, leaving at least 1/8-inch, but no more than 14-inch, protruding from it. It should not be larger than the thickness of the cup.) The rear cap should then be tightened.
6. Gas and power checkup
We can say that this is the last but not the least stage of our topic on setting up tig welder. You should now be able to connect your TIG welder to your power source. Make sure the power supply you’re using suits the equipment’s manufacturer’s rating.
Some welders come with a plug that you can simply plug into the appropriate electric socket. You may be required to purchase a matching plug if you must use a 240v electric socket.
7. Final round
In this step, you have to double-check if your shielding gas canister is attached to a regulator (or flow meter) that is correctly connected to the gas valve. If your coolant device is a different piece of equipment from the rest of your rig, you can need a separate power cable.
Tip from the master
While using a 240v connection, keep the condition of your house in mind when picking the fixing plug. The location of receptacles is also a concern. A TIG welder may usually be used with a 240v receptacle that embraces straight prongs (such as a range or oven).
The receptacle’s slanted prongs suggest a dryer socket that might or might not fit your appliances. If you have a 4-prong outlet, it’s typically for a dryer, and based on the plug you are using, it might work. Seek advice from a local electrician on whatever you can and cannot do with your new electrical system if you don’t have a direct match.
You can find numerous answers on how to set up a TIG welder, but you have to keep one thing considered by yourself: “safety.” Always wear rubber gloves and shield cover while working with these sparkling electronic machines as safety comes first. Along with that concern with experts when you are stuck somewhere, otherwise it can be a boom. Check out the tig welding diagram also.
Enjoy TIG welding!